10-Step Plan to Boost Animal Feed Drying Efficiency and Safety
A company has outlined a 10-step plan to improve energy consumption in the drying of animal feed. The strategy aims to enhance efficiency and food safety while reducing costs.
The first step involves using inline Rh meters to control exhaust air volume and ensure it's nearly saturated with moisture. This optimises the drying process and reduces energy waste.
The company also suggests reducing moisture evaporation in product recipes and equipment selection. This can be achieved by adjusting ingredient ratios and choosing equipment that minimises heat loss.
Regular maintenance is crucial. Frequently monitoring and cleaning essential parts of the dryer and cooler ensures energy efficiency and prevents contamination, maintaining food safety.
Fan control is another key aspect. Using frequency converters to control fans saves electricity and compensates for fluctuations in bed depth, ensuring consistent drying.
Continuous monitoring is vital. Keeping track of the moisture level of the product exiting the dryer and cooler prevents overdrying, preserving product quality and reducing energy waste.
Energy consumption should be tracked closely. Monitoring energy use per minute against actual moisture evaporation for every extrusion line helps identify areas for improvement.
Optimising control logic is also important. Switching off burners and reducing air volume after a product run finishes saves energy and reduces wear on equipment.
The dryer's physical condition matters too. Ensuring it's airtight, free of thermal cold-bridges, and properly insulated minimises heat loss and improves efficiency.
Implementing key performance indicators for energy consumption in the plant's performance evaluation helps track progress and identify areas for improvement.
Lastly, the company stresses the importance of team understanding. Ensuring the team understands the dryer's energy consumption and how to optimise it through decision-making is crucial for long-term success.
By following these 10 steps, companies can significantly improve energy consumption in the drying of animal feed. This not only reduces costs but also enhances food safety and sustainability.
Read also:
- MRI Scans in Epilepsy Diagnosis: Function and Revealed Findings
- Hematology specialist and anemia treatment: The role of a hematologist in managing anemia conditions
- EU Leaders Discuss 'Drone Wall' to Tighten Border Security After Munich Incident
- Enhancing the framework or setup for efficient operation and growth
